Advantages of the Aluminum Sand Casting Process

Green Sand Casting Processes

The green sand casting process serves as an ideal method of manufacturing aluminum castings which require cores to move air, water and fluid to pass through a complex network of non-linear passageways for:

  • Water Pumps
  • Intake Manifolds
  • Oil Filler Adapters
  • Water Crossovers
  • Superchargers
  • Oil Pans
  • EGR Housings
  • Tubes/Pipes
  • Turbo Chargers
  • Etc.

This process provides many advantages for our customers like you when compared to traditional casting processes, such as semi-permanent mold and high-pressure die-casting.
These include:

  • Lower Program Tooling Cost
  • 5x Tooling Life
  • Exceptional Internal and External Casting Design Freedom
  • Complex Cast-In, Non-Linear Internal Fluid Passages

Related Aluminum Sand Casting Processes

In addition to green sand casting processes, we utilize a number of procedures to maintain efficiency and support the manufacturing of our high-quality products which involves:

  • Prototyping
  • Design Support
  • Mold Flow Analysis
  • Forecasting
  • Project Management
  • Error Proofing
Our Sand Casting Process was highlighted in Casting Source's Article "Core Design Key to Successful Casting"