Wabash Castings Inc.
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PROCESSES

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GREEN SAND CASTING

Green sand casting serves as the ideal method of manufacturing aluminum castings which require cores to move air, water and fluid to pass through a complex network of non-linear passageways:

  • Water Pumps 
  • Intake Manifolds 
  • Oil Filler Adapters   
  • Water Crossovers
  • Superchargers 
  • Oil Pans 
  • EGR Housings
  • Tubes/Pipes 
  • Turbo Chargers 
  • Etc.

The green sand process provides many advantages for our customers when compared to traditional casting processes, such as semi-permanent mold and high-pressure die-casting. These include:

  • Lower Program Tooling Cost 
  • 5x Tooling Life 
  • Exceptional Internal and External Casting Design Freedom 
  • Complex Cast-In, Non-Linear Internal Fluid Passages

ADDITIONAL PROCESSES

In addition to green sand casting processes, we utilize a number of procedures to maintain efficiency and support the manufacturing of our high-quality products which involves:

  • Prototyping
  • Design Support
  • Mold Flow Analysis
  • Forecasting
  • Project Management
  • Error Proofing